Custom Fabrication & Engineering Services
TS Aluminium provides comprehensive design, processing, and assembly services from our Slacks Creek workshop. Whether you require precise 3D spatial scanning for a residential patio, custom-designed moulds for proprietary extrusions, multi-axis CNC routing, or full on-site structural installation, our engineering team manages each step to guarantee compliance with Australian standards.
Measurement & 3D Design
Laser spatial scanning and SolidWorks engineering modeling to calculate deflection limits and wind uplift resistance before production.
View Design Services >Custom Mould & OEM
Bespoke extrusion die fabrication and fluid-flow simulation to manufacture custom profiles to close structural tolerances.
View OEM Mould Services >CNC Precision Machining
Multi-axis milling, drilling, tapping, and miter-cutting of heavy architectural profiles with extreme dimensional control.
View CNC Services >Installation Services
Professional on-site assembly, core drilling, and anchoring across QLD, fully compliant with structural safety standards.
View Installation Services >Quality Management & Service standards
All manufacturing and processing operations conform to strict engineering specifications. Our extrusion tolerances conform to AS/NZS 1866, surface coatings satisfy AS 3715, and on-site installations comply with AS 1288 and AS/NZS 1170.2. By managing all design, machining, and logistics inside our Queensland facility, we eliminate third-party delays and maintain strict quality tracking throughout production.
Frequently Asked Questions
How is the quality of our Services system verified?
All our Services components undergo strict Vickers hardness indentation testing and dimensional tolerance checks in compliance with AS/NZS 1866:1997 standards.
What warranties apply to our Services range?
We provide a 10-year structural warranty on all architectural profiles in the Services range, backed by Dulux accredited powder coat finishes.
Are CAD drawings available for Services?
Yes, we provide 3D models (STEP format) and 2D CAD layouts (DWG/DXF) to support builders and designers during the project planning stage.
Related Projects & Case Studies
Slacks Creek Services Installation
Engineering and assembly of high-strength Services framework designed to satisfy local Region B wind ratings.
Gold Coast Commercial Services Project
Volume supply and custom CNC processing of Services profiles matching QBCC structural regulations.
Request Engineering Specification
Submit your project dimensions, wind zone parameters, or target specs. Our Slacks Creek team will review and reply within 24 hours.
Standard Operating Protocols & Accuracy Validation
TS Aluminium follows standard operating protocols across all design, extrusion, and machining services to maintain tolerances. For on-site spatial measurement, our Faro 3D laser scanners collect spatial coordinates to map site features within a sub-millimeter margin of error. The spatial scan is registered into a single coordinate system, which is then imported into AutoCAD and SolidWorks to design structural joints that fit site conditions exactly.
For custom die mould manufacturing, we use melt flow simulations (Finite Element Analysis) to evaluate polymer/metal flow rates under extrusion pressures (up to 2,200 tons). This simulation prevents die deformation and ensures wall thicknesses comply with the allowable limits defined in AS/NZS 1866. For multi-axis CNC routing, tool paths are generated using CAD/CAM systems that set spindle speeds and feed rates (e.g., 18,000 RPM spindle speed with a feed rate of 3.2 m/min for 6061-T6 profile machining).
Our installation teams follow concrete anchoring protocols. Chemical anchoring epoxies require a full 24-hour cure duration at 25° C before structural loads are applied. Once installed, sliding sashes, EPDM seals, and latch hardware are adjusted using digital gauges to verify smooth operation and watertight seals, ensuring long-term durability.